Voortman

Layout marking system V704M

Introduction

Layout marking system V704MThis CNC controlled marking system with 9 axes is an extremely fast and efficient machine to mark structural profiles with layout lines and part numbers. With its 4 marking units it is possible to mark profiles on all sides. Each marking unit is equipped with 2 servo-controlled axes to realize fast and accurate positioning.

 
Specs


V704
Min./max. height mm
inch

10 - 600
⅜ - 24
Min./max. width mm
inch

60 - 1.250
2-½ - 50
Max. positioning weight kg
lbs

9.000
20,000
Marking units
4 pcs
Layout marking
4 sides
Marking process
milling
Positioning
servo motor


 
Advantages

Advantages of the V704 layout marking system. Click on the advantages to read more.

Measuring system

The V704M is equipped with the integrated roller feed length measuring system for fast and accurate positioning. The feeder roll system offers flexibility in lay-out configuration, requires less floor space than a feeder truck and “unlimited” beam lengths can be processed.
By installing the V704M separately after a sawing, drilling and / or coping line each operation is performed without queuing delays or undesirable standstills.

High speed positioning

The marking units of the layout marking system are driven by high accuracy ball screws and servo motors, so very fast positioning speeds are achieved.

Layout marking

The V704M has 2 horizontal and 2 vertical marking units. Layout lines and part numbers can be placed on all 4 sides of structural profiles by milling with a special marking tool.

The following details are automatically placed on the profiles:

  • Layout lines for weld positions;
  • Part numbers on the weld positions;
  • Welding information on the weld positions;
  • Layout lines for copes;
  • Bevelling information.

V704M against manual marking

  • Lower labour costs;
  • Decreasing production times;
  • Reduction of error costs by eliminating the human factor;
  • No measurement deviations or errors due to inaccurate measuring tools;
  • Direct interface with CAD, MRP and ERP software;
  • Printing of workshop drawings is reduced;
  • Manual marking tools no longer needed;

Interconnection with other Voortman systems

The combination of several machines in one automated line results in a minimum of handling and a complete process that can be controlled by one person. By only importing your production data once into the Voortman production database (VACAM), all processes can be performed fully automatically and error free.

Software

The software program “VACAM-Machine Edition” is installed on the control system. The control system can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. With this VACAM software it is possible to carry out different processes simultaneously, so each drill head on this machine can drill, change tools or measure the length of the tool independently.

 
Options

The layout marking system can be equipped with the following options:

Different types of cross transports

Cross transports For effective material handling the marking system can be equipped with several types of cross transports. The infeed and outfeed cross transports are fitted with several detectors, enabling the automatic transport of structural profiles one by one from the infeed cross transport into the machine. The marked profiles are then automatically transported on to the outfeed cross transport.

 
Software

In VACAM, production data can be in- and exported in the format of DStV(+).

Besides the comfort of a Windows based environment VACAM has the advantage that authorized persons at all times can retrieve real-time information about the production progress. This can be done through an on-screen in-motion presentation of the system.

For a more detailed report the Production Data Exporter module can be used. This module allows real-time fabrication information sharing. In any case all operations and motions performed on the system are stored for sharing with any ERP, MRP, MIS and BIM software systems.

  • Lay-out marking by CAD module
  • Visual control through In-motion Real-time presentation of the production flow
  • Add marking data to products or optimize imported marking data
 
Photos

V704M

 
Video

Full Contour Layout Marking

Partial contour with Tekla Plugin