Voortman

Drilling system V630

Introduction

Drilling system V630This CNC controlled drilling system is the highest capacity machine for drilling steel beams. With its 3 drilling units it is possible to drill profiles simultaneous vertically as well as horizontally. This system is the top level machine out of the drilling range. The most advanced, the highest capacity and the most efficient.


M or T? For measuring the material, the machine can be equipped with feeder rolls (M) or with a feeder truck (T).

 
Specs


V630/1000T / V630/1000M
V630/1250M
Min./max. height mm
inch

10 - 450
⅜ - 18
10 - 600
⅜ - 24
Min./max. width mm
inch

60 - 1.050
2-½ - 42
60 - 1.250
2-½ - 50
Capacity
kg/m
lbs/ft

400
300
1.100
730
Max. positioning weight
kg
lbs

9.000
20,000
13.200
30,000
Machine weight
kg
lbs

12.000
24,250
14.000
27,550




VD40 Drilling unit



Drill diameter
mm
inch

8 - 40
⁵⁄₁₆ - 1-⁹⁄₁₆
8 - 40
⁵⁄₁₆ - 1-⁹⁄₁₆
Carbide tipped drills

suitable suitable
Thread tapping
mm
inch

M8 - M24
⅜ - 1
M8 - M24
⅜ - 1
Feed
servo motor
servo motor
Profile height measuring
included included
Profile width measuring

included
included
Centre point marking
included included
Spindle rpm (servo)

stepless 100 - 2.500 rpm stepless 100 - 2.500 rpm
Lubrication
internal cooling air/oil internal cooling air/oil
Holder
SK40 SK40
Automatic tool changer

VTC 5/40, 3 x 5 positions VTC 5/40, 3 x 5 positions




VN36 Numbering unit (Option)



Characters

1 x 36
1 x 36
Character height x imprint
mm
inch

10 x 1
⅜ x ¹⁄₂₄
10 x 1
⅜ x ¹⁄₂₄
Capacity
ton
Tons

10
11
10
11


 
Advantages

Advantages of the V630 beam drilling system. Click on the advantages to read more.

Measuring system

The V630 drilling system is available with two measuring systems. The V630M is executed with a machine integrated feeder roll positioning system. The V630T is executed with a feeder truck with a hydraulic gripper. The Voortman gripper can clamp various types of profiles without manual setting. By adding an automatic unloading system for short products and off cuts a combined drilling and sawing system can produce automatically for longer periods.

Advantages for measuring by feeder rolls

  • High speed production
  • More flexibility in lay-out configuration
  • Less floor space
  • “Unlimited” beam length
  • Configuration length may be shorter than standard used beam length

Advantages for measuring by feeder truck

  • High efficiency with short length products
  • Optional short piece discharge system
  • Length measuring of incoming profiles

High speed positioning

All the axes of the drilling machine are driven by high accuracy ball screws and servo motors, so very fast positioning speeds are achieved .

Operations

Apart from drilling with HSS and carbide, this system is also suitable for automatic thread tapping, centre point marking, counter sinking, deburring and scribing.

Carbide drilling

Due to the servo-controlled motor on the drilling head, it is also possible to use carbide drills, which can drill up to 4 times faster then regular HSS. Also with carbide drills there is no need for sharpening, simply replace the carbide tip.

Drill length measuring

Instead of calculating the drill length by slowly pressing the tip of the drill against the material, the length of the drill is measured by laser before approaching the material. This enables a very fast approach of the drill to the material, and is only carried out when using a new drill for the first time.

Automatic tool changer

Each drilling unit is equipped as standard with an automatic tool changer fitted with a booster system for extra fast changing, the tool changer enables the system to work independently for long periods.

Software

The software program “VACAM-Machine Edition” is installed on the control system. The control system can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. With this VACAM software it is possible to carry out different processes simultaneously, so each drill head on this machine can drill, change tools or measure the length of the tool independently.

Combining with other systems for increased production capacity

All drilling systems can be combined with a horizontal band sawing machine from the VB-range and a hydraulic numbering machine. For an increased production capacity the sawing system and drilling system can be split into separate connected lines. After sawing, the profiles will be transported with cross transports into the drilling system automatically. For further automation of the pre-fabrication process a Voortman shot blaster can be added to the production line. Therefore one operator can centrally control all these machines for drilling, sawing and shot blasting.

 
Options

The V630M and V630T can be provided with several options.

Hydraulic numbering machine VN36

Hydraulic numbering machine VN36
  • Automatically marking
  • 36 characters placed on the circumference of a numbering disk
  • Rotation and numbering automatically controlled by control system
  • Code printing at the outside of the profile

Cross transports

Cross transports
  • Infeed and outfeed cross transports
  • Executed with detectors enabling automatic transport of beams
  • Produce products without operator for lengthy periods

Automatic outfeed system for short products (in combination with feeder truck)

Automatic outfeed system for short products (in combination with feeder truck)
  • Short products and remnant pieces are automatically discharged
  • 4 pneumatically operated vertical clamps
  • Designed for fully automatic combined drilling and sawing system
  • Driven by a frequency controlled motor

Drill sharpening unit

Drill sharpening unitThis drill sharpener is suitable for sharpening of HSS twist drills from 2 up 40mm. The drill sharpener comes with a precision 6-jaws chuck, Morse cones and several grinding wheels.

Horizontal (mitre) cutting band saw machine

By adding a mitre cutting bandsawing machine to the processing line, the system becomes very flexible. In the delivery program of Voortman are four types of sawing machines; these machines can also be delivered individually.

Shot Blaster

Shot BlasterFor further automation of the pre-fabrication a Voortman shot blaster can be added to the production line. The shot blasters can also be delivered as a stand-alone system.

 
Software

In VACAM, production data can be in- and exported in the format of DStV(+).

Besides the comfort of a Windows based environment VACAM has the advantage that authorized persons at all times can retrieve real-time information about the production progress. This can be done through an on-screen in-motion presentation of the system.

For a more detailed report the Production Data Exporter module can be used. This module allows real-time fabrication information sharing. In any case all operations and motions performed on the system are stored for sharing with any ERP, MRP, MIS and BIM software systems.

  • Lay-out marking by CAD module
  • Visual control through In-motion Real-time presentation of the production flow
  • Add holes, angles or imprints for processing the beams
 
Photos

V630M

V630T

 
Video

V630M

V630T