AKER SOLUTIONS - Precision in offshore construction

THE CHALLENGE

Producing offshore jackets is a complex process where even the smallest error can have major consequences. At Aker Solutions in Verdal, Norway, the challenge was clear: bevel inaccuracies at the start of production could disrupt their fully automated welding process, leading to costly delays and wasted materials. To overcome this, Aker turned to the Voortman MO Classic pipe cutting machine.

ABOUT AKER SOLUTIONS

Aker Solutions is a global provider of engineering and construction services for the energy sector. The company specializes in offshore infrastructure, including the design and fabrication of large steel structures. At its Verdal facility in Norway, Aker focuses on producing offshore jackets using advanced automation.

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PERFECT BEVELS FOR PERFECT WELDS

The foundation of high-quality welded connections lies in precise bevel preparation. The MO Classic delivers perfect offshore bevels, ensuring optimal weld penetration and minimizing the need for filler material. This not only reduces welding time but also enhances the structural integrity of the final product.

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FIRST-TIME-RIGHT PRODUCTION

Aker Solutions uses Voortman’s Offshore Stub Designer to scan main pipes and capture irregularities. These are converted into optimized 3D models, which guide the MO Classic in adaptively cutting stubs with precise bevel angles. This guarantees a perfect fit and minimizes errors, making the process more reliable and efficient.

THE MO CLASSIC EFFECT: EFFICIENCY, QUALITY, AND CONFIDENCE

By integrating the MO Classic into their workflow, Aker Solutions has significantly reduced time spent on material handling and welding preparation. The result is a streamlined process focused on production rather than rework.

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